Spraynozzle Blog

FLEXFLOW™ precision spray control system wins top food expo innovation award

Written by Catherine Lees | Oct 11, 2019 1:40:43 PM

SNP is delighted to announce that BETE's FLEXFLOW™ precision spray control systems for automatic spray nozzles have won the award for innovation in the Bakery, Grain, Nuts, Seeds, and Snacks category at PROCESS EXPO 2019. Held in Chicago on 8-11 October, Process Expo is a global food trade show, bringing together the world's most successful food and beverage processors, packaging professionals, equipment manufacturers, and leaders in the field of academia.

The FlexFlow™ series precision spray control systems deliver optimal spray performance for applying flavorings, coatings, mold inhibitors, antimicrobials, preservatives, release agents, and moisturizers with exceptional accuracy.

They allow for the exact amount of product to be sprayed, precisely where and when needed.  These plug-and-play controllers are an elegant solution for precision coating, moistening, and lubricating applications. Spray zones are activated by automatic triggers such as photoelectric or proximity sensors, or manually.  Adjustable trigger delay settings provide ultimate timing control to reduce material waste and cleaning maintenance. FlexFlow™ control systems are designed to be paired with BETE’s automatic spray nozzles which are available in a variety of configurations and spray patterns including hydraulic or air atomized sprays.

The FlexFlow™ range offers two options:

• FLEXFLOW 1000 SPRAY CONTROLLER Program two zones of unique precision spray control with up to six nozzles in each zone – or synchronize up to twelve nozzles.
• FLEXFLOW 2000 PREMIUM SPRAY CONTROLLER Provides ultimate system flexibility by managing up to 20 spray nozzles in up to 20 independently controlled spray zones. Auto-adjust duty cycle to match conveyor speed in each zone.

The FlexFlow™ is ideal for any industrial process where expensive compounds or ingredients need to be sprayed directly onto the process target. Each control panel can be used as a standalone system or the 2000 model can be integrated with existing plant operations.

FOOD PROCESSING BENEFITS
• Control a wide range of flow rates
• Guarantee an even and uniform application rate that connects with conveyor line for automated speed adjustments
• Reduce consumption of expensive coatings
• Reduce overspray waste and improve product quality
• Exact target coatings secure a clean and safe environment
• Promote increased production
• Reduce maintenance and downtime
• Reliable spray dosing provides an accurate calorie count

USE AS A PRECISION SPRAY SYSTEM FOR A WIDE VARIETY OF FOOD PROCESS COATING OPERATIONS:
• Application of antimicrobial agents for food safety
• Application of preservatives and mould inhibitors to help extend shelf life
• Application of egg wash
• Coat bottles to minimise scuff damage
• Apply water to balance moisture loss from the freezing process
• Apply coatings and release agents to pans, cookie sheets, and conveyors to prevent sticking
• Apply flavourings, oil, and butter to enhance the appearance and improve the taste of products
• Apply viscous coatings like syrups, glazes, and chocolate

 

For more information on FlexFlow™ and the range of BETE products, contact SNP on 01273 900042.